Custom Tungsten Carbide Special-Shaped Tools

Descrição de produto

Custom Tungsten Carbide Special-Shaped Tools

When standard tools cannot meet your special machining requirements, we offer fully customizable tungsten carbide special-shaped tools. From step form cutters to dovetail cutters, from small-diameter deep-groove tools to combined step tools — we provide targeted solutions for hard materials, complex contours, and restricted spaces.

Product Introduction

Tungsten carbide special-shaped tools are made from ultra-fine grain tungsten carbide substrate and precision-ground on 5-axis CNC tool grinders, suitable for milling, turning and form cutting operations. Tool shapes are manufactured strictly according to customer drawings or samples — no need to compromise with standard tool inventory.

Whether for one-off prototyping or batch production, we guarantee profile accuracy of ±0.005mm and consistent batch-to-batch stability.

Key Advantages

Customizable Tool Types

• Special-shaped end mills (form cutters, profile cutters)
• Dovetail cutters / T-slot cutters
• Step form cutters / combined step tools
• Chamfer cutters / radius cutters
• Thread form cutters
• Special-shaped turning tools (custom form tools)
• Small-diameter deep-groove tools (minimum Ø0.3mm)
• Other custom profiles per drawings

Applicable Work Materials

• Hardened steel, die steel (HRC 50-65)
• Stainless steel (304, 316, 17-4PH, etc.)
• Titanium alloys (TC4, etc.)
• Superalloys (Inconel, GH4169)
• Aluminum alloys, copper alloys
• Fiberglass, carbon fiber reinforced composites
• Sintered metals, carbide (with diamond coating)

Typical Applications by Industry

Customization Process

1. Submit requirements
   Send drawings (DWG/STEP/IGS) or physical samples — include work material, machine parameters and cutting requirements.
2. Design review
   Evaluate tool geometry, optimize thin walls, sharp corners and other risk areas.
3. Programming & grinding
   Precision forming on 5-axis CNC tool grinders.
4. Inspection
   Full inspection using vision measuring machines, tool presetters and profile projectors.
5. Test cutting (optional)
   Test cutting video or report available upon request.
6. Delivery
   Includes inspection report, packaged in standard secure packaging.